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MX-5 Complete Engines: Which Stage Fits Your Build? | SPS Motorsport

We receive emails every day dealing with the subject of engine construction. How much power can which of our engines handle? Which engine configuration is right for my project? We will go into these questions in detail in today's blog.

 

What do I get as an engine at SPS?

Our engines are very popular products for customers who already have a major increase in performance or who want to convert directly to a forged engine with the corresponding additional components. We treat the engine itself as a replacement product. So we need your engine from us when building the new engine. If your engine is still usable for your desired conversion, we can process exactly your engine accordingly. 
The package of the engine then includes the complete base engine without attachments such as alternator, servo pump, etc. The engine is completely refurbished, stored and re-sealed by us. So the engine is like new afterwards!
Depending on the selected stage and intended use, a large number of components inside the engine are renewed.
Basically, the stages can be divided as follows:

 

Stage 1:

  • Engine block drilled, finely honed and completely re-sealed
  • Cylinder head dismantled, cleaned and leveled
  • Valves ground in again, seats milled, valves fitted and valve clearance adjusted
  • Valve cover ventilation converted (only NA/NB/NBFL)
  • Connecting rod renewed
  • New bearings for crankshaft and connecting rod
  • timing belt / timing chain and water pump renewed
  • Studs used for cylinder head (only for turbo engines)
  • Spark plugs renewed
  • Oil pump renewed
  • Piston kit installed
  • Coolant Reroute installed (only NA/NB/NBFL)
  • Crankshaft pulley replaced with Fluidampr (only NA/NB/NBFL)
  • Cylinder head gasket and all required seals renewed
  • Timing belt covers renewed (only NA / NB / NBFL)

 

Stage 2:

  • All modifications from Stage 1
  • Studs used for main bearings (turbo engines only)
  • Camshafts / if necessary camshaft set installed
  • Adjustable camshaft gears installed and camshafts calibrated
  • Different head studs so that the engine can withstand more boost pressure (only NA/NB/NBFL turbo engines)

 

Stage 3:

  • All modifications from Stage 2
  • Full cylinder head machining
  • Cylinder head studs specially made for us installed (only NA/NB/NBFL turbo engines)
  • Upgrade piston kit installed
  • Compared to Stage 2, a sharper camshaft set with adjustable camshaft gears installed and camshafts calibrated

 

The individual parts of these motors can also be ordered as a engine parts package for conversion at home. But which of these stages is the right one for my project?

Basically, the engines can be pre-structured after use. Stage 1 engines are absolutely great for road use. Due to the OEM or (for naturally aspirated engines) relatively tame camshafts, a clean idling and good starting behavior is guaranteed at all times. This motor can definitely be used on occasional track days in its specified performance range.
The Stage 2 series is a bit more racetrack-oriented with 70% use on the road and 30% racetrack use. So if you like to drive to the racetrack, you should settle here. With naturally aspirated engines of the series MX-5 NA/NB/NBFL you should definitely use a ITB system, which we offer for the respective models in our shop.
Stage 3 represents the last stage of our complete engines. Accordingly, the absolute focus here is on 100% racetrack. Due to the extreme camshaft sets and the cylinder head machining, the engines run a little more irregularly in idle, but develop all the more power in the rev-range for which they were designed. This stage is no longer designed for road traffic.



In addition to the engines and their parts packages, we also offer engine overhauls and associated parts packages. The engine revision parts package is also intended for self-installation at home. The motor goes through the same processing steps as with the complete engines. Accordingly, the engine block is re-drilled, finely honed and completely re-sealed. The cylinder head is getting dismantled, cleaned, leveled and completed. In addition, all bearings and seals inside the engine are replaced. The timing belt, water pump and all timing belt covers will also be renewed and a new thermostat will be installed.

 

Do you have any questions about engine construction? Then just write us an email or comment on this blog post, we will be happy to help you!

 

Your SPS Motorsport Team

 

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SPS engine configurator for turbo engines NA/NB/NBFL/NC
With the SPS engine configurator, you can assemble your engine exactly the way you want it! For the first time, it is also possible to order fully assembled individual cylinder blocks and cylinder heads directly from us—delivered ready for installation at home. Of course, we also continue to offer our complete engines as parts packages for those who prefer to build their engine themselves using our components. In this section for turbo engine builds, you can configure your dream engine for use with either the stock intake system or an upgrade intake system. You can choose between three base concepts, which are also the most frequently requested: Budget The cost-effective option for building your engine for higher power output. Here, the focus is on affordability, yet the packages still consist of high-quality components that meet our strict standards. Fully compatible with the stock intake system. Performance Ideal for those looking for the perfect middle ground between a weekend track tool and occasional street use. Perfect for builders who don’t want a pure race engine but still want a significant increase in performance. An individual throttle body system is recommended. Race The ultimate engine for race vehicles with individual throttle bodies. These packages are fully optimized for maximum power and durability. Not recommended for daily drivers or street vehicles—intended exclusively for motorsport use.   Configuration Options Engine Here you can select from all available base engines. Simply choose the engine currently installed in your car or the one you plan to install.   Cylinder Head You can choose between the base concepts listed above: Budget Variant The cylinder head is rebuilt, freshly sealed, and fitted with new intake valves. Replacing the intake valves is always recommended—especially on turbocharged engines—as they tend to pound into the seats and may no longer seal properly. Included parts: NA–NBFL: Mazda camshaft seals, aftermarket valve stem seals, Mazda thermostat gaskets, Mazda thermostat housing O-ring at the head, (NA Mazda CAS O-ring) NC: Mazda EGR valve gasket, Mazda rear coolant outlet gasket, aftermarket valve stem seals   Performance Variant Includes our Stage 2 camshafts with uprated valve springs to increase performance. You also receive adjustable cam gears to properly degree the new camshafts. Included parts: NA–NBFL: Stage 2 camshafts, adjustable cam gears, coolant reroute kit, Mazda camshaft seals, valve stem seals, Mazda thermostat gaskets, thermostat housing O-ring, (NA CAS O-ring) NC: Stage 3 camshafts, Mazda EGR valve gasket, Mazda rear coolant outlet gasket, valve stem seals Race Variant Further increases performance using our Stage 3 camshafts with hardened valve springs and solid lifters. The cylinder head is also ported for improved flow. This setup is ideal for dedicated track use only. Not recommended for everyday street use. Included parts: NA–NBFL: Stage 3 camshafts, adjustable cam gears, coolant reroute kit, Mazda camshaft seals, valve stem seals, Mazda thermostat gaskets, thermostat housing O-ring, (NA CAS O-ring) NC: Stage 3 camshafts, Mazda EGR valve gasket, Mazda rear coolant outlet gasket, valve stem seals You may also choose to exclude the cylinder head entirely if you only need a new cylinder block and plan to continue using your original head.   Config Camshafts Intake valves Reroute Adjustable camgears Budget ✗ NA/NB/NBFL ✓ NC ✗ ✗ ✗ Performance SPS Stage 2 camset NA/NB/NBFL ✓ NC ✗ NA/NB/NBFL ✓ NC ✗ NA/NB/NBFL ✓ NC ✗ Race SPS Stage 3 camset NA/NB/NBFL ✓ NC ✗ NA/NB/NBFL ✓ NC ✗ NA/NB/NBFL ✓ NC ✗    Cylinder Block Here you can choose between our three base concepts: Budget Variant Includes new forged Wössner pistons combined with H-beam connecting rods. The engine is also fitted with new ACL Race Series bearings and a Boundary Stage 2 oil pump (NA–NBFL only). 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Config Sealing set Rod bearings Main bearings Piston set New oilpump Upgrade-rods Budget ✓ ACL Race ACL Race Wössner Boundary Stage 2 ✓ NC ✓ (Mazda original) ✓ Performance ✓ ACL Race ACL Race   Wössner  Boundary Stage 2 ✓ NC ✓ (Mazda original) ✓ Race ✓ ACL Race  ACL Race   Wössner Boundary Stage 2 ✓ ✓   Assembly Finally, you can choose between a parts package or a fully assembled configuration. Without assembly: You receive all components for self-assembly. With assembly: You receive a fully assembled cylinder head, cylinder block, or complete engine delivered to your home. If you order block and head together without assembly, you will also receive a completion kit containing all necessary components such as: Head gasket, valve cover gasket, timing belt/chain kit, timing covers (NA–NBFL), intake manifold gasket, exhaust manifold gasket, spark plugs, drive belt(s), thermostat, and additional seals. For the assembled variant, the main engine components (cylinder block, cylinder head, or complete engine) are considered core exchange units. After completing your installation, you must send us your original components. Alternatively, you can send us your components beforehand to use them as a basis for the rebuild.

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SPS engine configurator for naturally aspirated engines NA/NB/NBFL/NC
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The focus here is on affordability, yet the packages still use high-quality components that meet our high standards. Fully compatible with the stock intake manifold. Performance The perfect balance between a weekend track tool and occasional street use. Ideal for those who don't want a pure race engine but still want a significant performance increase. An individual throttle body setup is recommended here. Race The ultimate engine for race cars with individual throttle bodies. These packages are fully optimized for maximum power output and durability. Not recommended for daily drivers or street vehicles—designed exclusively for pure motorsport use.   Configuration Options Engine Here you can select from all available base engines. Simply choose the engine your vehicle is currently running or the one you plan to install.   Cylinder Head As mentioned above, you can choose between the base concepts: Stock Rebuilt Variant The cylinder head is rebuilt, freshly sealed, and for NA to NBFL engines fitted with new intake valves. Replacing the intake valves is always recommended, as they tend to pound into the seat and eventually fail to seal properly. Included parts (NA to NBFL): Mazda camshaft seals, aftermarket valve stem seals, Mazda thermostat gaskets, Mazda thermostat housing O-ring (NA CAS O-ring) Included parts (NC): Mazda EGR valve gasket, Mazda rear head coolant outlet gasket, aftermarket valve stem seals   Budget Variant Adds the installation of our Stage 1 camshafts. 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